Industry application solutions · CASE-05Application plan, no customer on-site acceptance record has been formed

Application plan for cell casing dent and bulge shape analysis

This solution mainly uses laser profile scanning of the visible surface to calculate the height change, concave and convex range and cross-state difference of the battery case or liquid cooling plate relative to the reference. The single-point scheme is only used to specify the changing trend of the location in advance.

Illustration of the processing chain from camera input to algorithm, calibration, business output and sub-item acceptance of laser points, dot matrix and laser lines
Processing chain diagram. The actual optical path, calibration, interface, output and acceptance indicators are confirmed by project.

Project Judgment Summary

Page natureEnterprise application plan, no customer on-site acceptance record has been formed
imaging inputlaser line scan
main outputSurface height difference, dent or bulge candidates, coverage status and retest records
Prerequisites for implementationFull coverage scanning of the shell, clamping datum, attitude compensation conditions and reference samples
Current status:Application plan, no customer on-site acceptance record has been formed

Tasks and image input

Color changes on highly reflective surfaces may be mistaken for deformation; conversely, true local bulging may not be apparent in a normal top view.

Input data: complete visible surface section and location, reference status, clamping/temperature records, and independently known height differences. Initially, use a non-charged shell or reference piece for sampling.

Algorithm processing and output

Scan synchronization→Reference surface/reference part creation→Height map or difference→Concave and convex area and missing measurement statistics.

Output results: visible area height/depth, range, datum residual and coverage; point displacement version does not output full surface defect range.

Implementation and verification

Adapt scan fusion, area extraction and result reporting according to material and surface conditions, and the actual measurable range is determined by the sample.

Verification method: Use profilometer, three-dimensional coordinate or independent measuring block verification to check fillet, edge, specular reflection, reassembly and clamping deformation respectively.

Applicable boundaries and existing basis

It does not judge the health, internal defects or safety status of the battery; it does not declare that the entire surface is defect-free from a small number of sampling points.

There is no actual machine acceptance record for this scenario in this project, and the core of 3D scanning and business segmentation needs to be completed.

Corresponding algorithm:Laser line scanning topography and surface geometry analysis algorithm;laser spot displacement and bilateral thickness measurement algorithm development。

Industry public information reference

The following content is used to illustrate the systematic division of labor of similar tasks in public industry materials. The original project does not belong to Jishi Technology, and the original data parameters are not converted into the performance commitment of this page.

Third-party public information · LMI Technologies / +Vantage

+Vantage: 3D geometry inspection of battery components

LMI public case introduction +Vantage integrates 3D laser scanning and tooling around battery component shape, warpage and geometric measurement for non-contact inspection.

References to this program:This case illustrates that surface/geometry algorithms need to be co-designed with tooling, scan coverage and actual production interfaces, rather than just showing a three-dimensional diagram.

Reference boundaries:The disclosed objects and systems belong to the original case and are not equivalent to our cell bulging, all battery testing, or acceptance evidence of the same accuracy.

View original public information →

Enterprise project promotion and acceptance

  1. scope confirmationClarify the objects, workstations, inputs, outputs, units, interfaces and abnormal conditions that must be covered.
  2. Sample verificationUse representative normal and abnormal samples to establish a baseline and record what works, what fails, and data gaps.
  3. Development joint debuggingComplete the algorithm, calibration, interface and equipment adaptation according to the approved scope, and retain the version, parameters and abnormal status.
  4. Item acceptanceUse independent samples and reference value retests to confirm errors, detection, tempo, stability and deliverables respectively.
Project consultation

Define the Development Scope with Samples and Device Requirements

Application plan for cell casing dent and bulge shape analysis

Please describe the task object, original picture or video, target indicators, device platform, interface and sample situation.

Phone: 13910119357
xuzhiyang0928@gmail.com

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