Enterprise Application Area D19

Infrared vision development services for glass, ceramics, cement and refractories

For "glass, ceramics, cement and refractory materials" related equipment manufacturers, system integrators and enterprise R&D, it provides infrared data evaluation, algorithm development, equipment/platform integration and test acceptance, covering 8 types of enterprise application scenarios.

Service scope and implementation plan

direction numberD19
Demand scenario8 items
main inputMWIR/SWIR L2/L3;MWIR/LWIR L2/L3;L5;LWIR L2/L3
Typical routeT17、T03、T05、T10、T19

The project scope is determined based on samples, equipment, working conditions and written indicators; general modules, special models and multi-sensor integration are configured according to the evaluation results.

Application scenarios and development content

IR145

Glass annealing temperature field and edge-to-edge difference

Minimum input and technical route
MWIR/SWIR L2/L3;T17
target output
Temperature fields, uniformity and cooling curves
Implementation
Band/transmission verification required
critical acceptance
Compared with contact/two-color temperature measurement, temperature P95
IR146

Glass bottles and glass plates thermal cracking risk areas

Minimum input and technical route
MWIR/LWIR L2/L3;T03+T05
target output
Thermal gradients, edge anomalies and risk candidates
Implementation
Defect truth value required
critical acceptance
Comparison with failure/polarizing stress results
IR147

Ceramic sintering and cooling uniformity

Minimum input and technical route
MWIR/LWIR L2/L3;T05+T17
target output
Temperature profiles, cold spots and batch differences
Implementation
Need craft true value
critical acceptance
Linked to Density/Warp/Crack results
IR148

Active thermal screening of internal defects in ceramic bodies

Minimum input and technical route
L5;T10
target output
Pore/crack candidates and depth proxies
Implementation
Need test block
critical acceptance
Versus X-ray/CT, POD
IR149

Abnormal refractory lining of cement kiln shell

Minimum input and technical route
LWIR L2/L3;T03+T17
target output
Housing Hotspots, Growth Trends and Locations
Implementation
Requires rotation synchronization
critical acceptance
Temperature error, angle positioning, advance amount
IR150

Cement clinker cooling and conveying temperature monitoring

Minimum input and technical route
MWIR/LWIR L2/L3;T17+T19
target output
Stream temperature, cooling status and events
Implementation
High temperature material model required
critical acceptance
Compared with process temperature measurement, event accuracy rate
IR151

Active/passive thermal detection of concrete voids and delaminations

Minimum input and technical route
L3/L5;T10
target output
Abnormal areas, contrast and depth candidates
Implementation
Requires environment/test block design
critical acceptance
Versus radar/tapping/coring, POD
IR152

Evaluation of thermal conductivity uniformity of refractory bricks and insulation materials

Minimum input and technical route
L5;T10
target output
Thermal response, thermal conductivity proxies and abnormal areas
Implementation
Physical property calibration required
critical acceptance
Compared with standard thermal conductivity test, RMSE

Information required before project evaluation

  • Target equipment/object, site conditions, business processes and follow-up actions to be taken
  • Infrared camera, lens, spectral band, installation distance, field of view, resolution and data interface
  • Original samples and collection parameters under normal, abnormal, boundary and interference conditions
  • Reference truth values and annotation specifications for temperatures, parts, states, or events
  • Target platform, network, interface, storage, latency and operating resource constraints
  • False positives, missed negatives, manual review, linkage, failure handling and acceptance thresholds

Implementation and delivery methods

  1. Project input confirmationCheck camera, spectral band, bit depth, SDK, environmental conditions, sample and acceptance true value.
  2. Sample verificationVerify key processing links, applicable conditions and abnormal working conditions, and determine the development scope and acceptance methods.
  3. Algorithm development and integrationImplement data parsing, algorithms, quality gating, interfaces and target platform deployment.
  4. Test acceptance and handoverRetest according to the agreed test set and target platform, and hand over the deliverables, test results and applicable conditions.
  • Requirements and technical solutions, input and output and interface field definitions
  • Algorithm library, model or SDK/API; delivery form is confirmed in the project plan
  • Sample program, parameter configuration, error status and calling instructions
  • Test set version, indicator definition, stratification results and failed sample records
  • Target platform adaptation, resource usage and running delay records
  • Version, dependencies, license, reproduction steps and applicable conditions description

Acceptance design

Each scenario establishes independent test cases according to "key acceptance". When sharing models across scenarios, results are reported separately for each scenario, distance, load, environment, and target size, supplemented by overall statistics.

When high-risk alarms or controls are involved, the algorithm output is used for review or linkage judgment; safety functions, regulatory responsibilities, and automatic disposal require separate design and acceptance.

Frequently Asked Questions for Enterprise Customers

Can I purchase directly based on one of the scenes?

Can be evaluated first as a separate work package. The formal scope should describe the device, data, target objects, environment, interfaces, delivery form, and acceptance thresholds.

Can it be started when there are no abnormal samples?

The data interface, normal baseline, acquisition plan and simulation/controlled test design can be completed first; the abnormal detection rate and fault classification effect can be evaluated after obtaining sufficient abnormal true values.

Can the algorithm directly trigger alarms or equipment actions?

Duration, deduplication, quality gating, manual review, communication failure and safety interlocking need to be designed based on business risks. High-risk actions should be activated after completion of independent safety mechanisms and on-site acceptance.

Project consultation

Define the Development Scope with Samples and Device Requirements

Infrared vision development services for glass, ceramics, cement and refractories

Please describe the task object, original picture or video, target indicators, device platform, interface and sample situation.

Phone: 13910119357
xuzhiyang0928@gmail.com

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