Enterprise Application Area D18

Infrared vision development services for plastics, rubber, textiles, paper and roll materials

Targeted at "plastic, rubber, textile, paper and rolled materials" related equipment manufacturers, system integrators and enterprise R&D, it provides infrared data evaluation, algorithm development, equipment/platform integration and test acceptance, covering 8 types of enterprise application scenarios.

Service scope and implementation plan

direction numberD18
Demand scenario8 items
main inputLWIR L2/L3;LWIR/MWIR L2/L3;L5;SWIR L1/L5
Typical routeT03、T05、T04、T10、T12、T13

The project scope is determined based on samples, equipment, working conditions and written indicators; general modules, special models and multi-sensor integration are configured according to the evaluation results.

Application scenarios and development content

IR137

Cooling Uniformity and Warpage Risk of Plastic Injection Molded Parts

Minimum input and technical route
LWIR L2/L3;T03+T05
target output
Surface temperatures, cooling curves and risk zones
Implementation
The true value of the finished product is required
critical acceptance
Comparison with warpage measurements, correlation, area Recall
IR138

Rubber vulcanization temperature field and under-/over-sulfur candidates

Minimum input and technical route
LWIR/MWIR L2/L3;T05
target output
Temperature profile, uniformity and process status
Implementation
Material testing required
critical acceptance
Compare to hardness/cure curve, condition F1
IR139

Thermal abnormalities after tire molding/vulcanization

Minimum input and technical route
LWIR L2/L3;T04+T05
target output
Tread/sidewall temperature difference and abnormal areas
Implementation
Need product true value
critical acceptance
Compare with X-ray/uniformity/teardown
IR140

Thermal response screening for film thickness or coating unevenness

Minimum input and technical route
L5;T10
target output
Band anomalies and thickness proxies
Implementation
Calibration samples required
critical acceptance
Compared with online thickness measurement, RMSE, minimum band
IR141

Difference in moisture content between paper and roll SWIR detection

Minimum input and technical route
SWIR L1/L5;T12
target output
Water-bearing agents and lateral distribution
Implementation
Spectrum/water content true value required
critical acceptance
Compare with drying method/moisture meter, RMSE
IR142

Textile water, oil stain and material sorting

Minimum input and technical route
SWIR/Multispectral L1/L5;T12+T13
target output
Material/Contamination Category and Area
Implementation
Product spectrum data required
critical acceptance
Performance of each type of Recall and batch migration
IR143

Heat seal film and composite bag sealing temperature integrity

Minimum input and technical route
LWIR L2/L3;T03+T04
target output
Sealing temperature, continuity and notch
Implementation
Partially reusable
critical acceptance
Compare to peel strength/leak test
IR144

Active thermal delamination detection of tires, belts and rubber parts

Minimum input and technical route
L5;T10
target output
Delamination/bubble candidates and areas
Implementation
Need reference sample
critical acceptance
Versus ultrasound/disassembly, POD

Information required before project evaluation

  • Target equipment/object, site conditions, business processes and follow-up actions to be taken
  • Infrared camera, lens, spectral band, installation distance, field of view, resolution and data interface
  • Original samples and collection parameters under normal, abnormal, boundary and interference conditions
  • Reference truth values and annotation specifications for temperatures, parts, states, or events
  • Target platform, network, interface, storage, latency and operating resource constraints
  • False positives, missed negatives, manual review, linkage, failure handling and acceptance thresholds

Implementation and delivery methods

  1. Project input confirmationCheck camera, spectral band, bit depth, SDK, environmental conditions, sample and acceptance true value.
  2. Sample verificationVerify key processing links, applicable conditions and abnormal working conditions, and determine the development scope and acceptance methods.
  3. Algorithm development and integrationImplement data parsing, algorithms, quality gating, interfaces and target platform deployment.
  4. Test acceptance and handoverRetest according to the agreed test set and target platform, and hand over the deliverables, test results and applicable conditions.
  • Requirements and technical solutions, input and output and interface field definitions
  • Algorithm library, model or SDK/API; delivery form is confirmed in the project plan
  • Sample program, parameter configuration, error status and calling instructions
  • Test set version, indicator definition, stratification results and failed sample records
  • Target platform adaptation, resource usage and running delay records
  • Version, dependencies, license, reproduction steps and applicable conditions description

Acceptance design

Each scenario establishes independent test cases according to "key acceptance". When sharing models across scenarios, results are reported separately for each scenario, distance, load, environment, and target size, supplemented by overall statistics.

When high-risk alarms or controls are involved, the algorithm output is used for review or linkage judgment; safety functions, regulatory responsibilities, and automatic disposal require separate design and acceptance.

Frequently Asked Questions for Enterprise Customers

Can I purchase directly based on one of the scenes?

Can be evaluated first as a separate work package. The formal scope should describe the device, data, target objects, environment, interfaces, delivery form, and acceptance thresholds.

Can it be started when there are no abnormal samples?

The data interface, normal baseline, acquisition plan and simulation/controlled test design can be completed first; the abnormal detection rate and fault classification effect can be evaluated after obtaining sufficient abnormal true values.

Can the algorithm directly trigger alarms or equipment actions?

Duration, deduplication, quality gating, manual review, communication failure and safety interlocking need to be designed based on business risks. High-risk actions should be activated after completion of independent safety mechanisms and on-site acceptance.

Project consultation

Define the Development Scope with Samples and Device Requirements

Infrared vision development services for plastics, rubber, textiles, paper and roll materials

Please describe the task object, original picture or video, target indicators, device platform, interface and sample situation.

Phone: 13910119357
xuzhiyang0928@gmail.com

The information filled in will only be used for evaluation and contact for this project. Please do not submit unauthorized personal information or sensitive data.