Enterprise Application Area D12

Welding, soldering, packaging and thermal bonding infrared vision development services

For "welding, soldering, packaging and thermal connection" related equipment manufacturers, system integrators and enterprise R&D, it provides infrared data evaluation, algorithm development, equipment/platform integration and test acceptance, covering 8 types of enterprise application scenarios.

Service scope and implementation plan

direction numberD12
Demand scenario8 items
main inputMWIR/SWIR L1/L3;MWIR/LWIR L2/L3;MWIR L2/L3;L5
Typical routeT17、T19、T05、T10、T03

The project scope is determined based on samples, equipment, working conditions and written indicators; general modules, special models and multi-sensor integration are configured according to the evaluation results.

Application scenarios and development content

IR089

Dynamic analysis of arc welding molten pool and heat affected zone

Minimum input and technical route
MWIR/SWIR L1/L3;T17
target output
Melt pool profile, temperature proxies and cooling rates
Implementation
Narrowband/high dynamic link required
critical acceptance
Contour error compared to high-speed camera/thermocouple
IR090

Laser welding molten pool, keyhole and spatter thermal events

Minimum input and technical route
MWIR/SWIR L1/L3;T17+T19
target output
Melt-pool size, spatter and instability events
Implementation
Need high speed model
critical acceptance
Defect sample association, event recall, delay
IR091

Resistance spot welding electrodes and solder joint thermal response

Minimum input and technical route
MWIR/LWIR L2/L3;T05
target output
Solder joint thermal profile, cooling time and anomalies
Implementation
Need craft true value
critical acceptance
Compare with pull-off/section test, classification F1
IR092

Braze filler flow and joint thermal uniformity

Minimum input and technical route
MWIR L2/L3;T05+T17
target output
Flow regions, temperature windows and defect candidates
Implementation
Need test data
critical acceptance
Versus X-ray/section true value
IR093

Active thermography crack and lack of fusion screening of welds

Minimum input and technical route
L5;T10
target output
Defect comparison, masking and depth candidates
Implementation
Need to add new core
critical acceptance
Artificial defect samples, POD, minimum defects
IR094

Spatialization of reflow soldering heat curves for electronic packaging

Minimum input and technical route
LWIR/MWIR L2/L3;T03+T05
target output
Device Level Thermal Profiles and Temperature Zone Pass Status
Implementation
Requires macro radiation calibration
critical acceptance
Compared with the thermocouple furnace temperature plate, the curve error
IR095

Ultrasonic welding, friction welding and thermocompression bonding heating modes

Minimum input and technical route
LWIR/MWIR L2/L3;T05
target output
Joint zone thermal proxy and anomaly classification
Implementation
Need product true value
critical acceptance
Comparison with strength/section tests, correlation and rejection
IR096

Post-weld cooling, preheating and interpass temperature monitoring

Minimum input and technical route
LWIR L2/L3;T03+T19
target output
Workpiece temperature, waiting times and process events
Implementation
Partially reusable
critical acceptance
Compared with standard temperature measurement points, the event accuracy rate

Information required before project evaluation

  • Target equipment/object, site conditions, business processes and follow-up actions to be taken
  • Infrared camera, lens, spectral band, installation distance, field of view, resolution and data interface
  • Original samples and collection parameters under normal, abnormal, boundary and interference conditions
  • Reference truth values and annotation specifications for temperatures, parts, states, or events
  • Target platform, network, interface, storage, latency and operating resource constraints
  • False positives, missed negatives, manual review, linkage, failure handling and acceptance thresholds

Implementation and delivery methods

  1. Project input confirmationCheck camera, spectral band, bit depth, SDK, environmental conditions, sample and acceptance true value.
  2. Sample verificationVerify key processing links, applicable conditions and abnormal working conditions, and determine the development scope and acceptance methods.
  3. Algorithm development and integrationImplement data parsing, algorithms, quality gating, interfaces and target platform deployment.
  4. Test acceptance and handoverRetest according to the agreed test set and target platform, and hand over the deliverables, test results and applicable conditions.
  • Requirements and technical solutions, input and output and interface field definitions
  • Algorithm library, model or SDK/API; delivery form is confirmed in the project plan
  • Sample program, parameter configuration, error status and calling instructions
  • Test set version, indicator definition, stratification results and failed sample records
  • Target platform adaptation, resource usage and running delay records
  • Version, dependencies, license, reproduction steps and applicable conditions description

Acceptance design

Each scenario establishes independent test cases according to "key acceptance". When sharing models across scenarios, results are reported separately for each scenario, distance, load, environment, and target size, supplemented by overall statistics.

When high-risk alarms or controls are involved, the algorithm output is used for review or linkage judgment; safety functions, regulatory responsibilities, and automatic disposal require separate design and acceptance.

Frequently Asked Questions for Enterprise Customers

Can I purchase directly based on one of the scenes?

Can be evaluated first as a separate work package. The formal scope should describe the device, data, target objects, environment, interfaces, delivery form, and acceptance thresholds.

Can it be started when there are no abnormal samples?

The data interface, normal baseline, acquisition plan and simulation/controlled test design can be completed first; the abnormal detection rate and fault classification effect can be evaluated after obtaining sufficient abnormal true values.

Can the algorithm directly trigger alarms or equipment actions?

Duration, deduplication, quality gating, manual review, communication failure and safety interlocking need to be designed based on business risks. High-risk actions should be activated after completion of independent safety mechanisms and on-site acceptance.

Project consultation

Define the Development Scope with Samples and Device Requirements

Welding, soldering, packaging and thermal bonding infrared vision development services

Please describe the task object, original picture or video, target indicators, device platform, interface and sample situation.

Phone: 13910119357
xuzhiyang0928@gmail.com

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