Enterprise application field D08

Infrared vision development services for bearings, gearboxes and mechanical transmissions

For "bearings, gearboxes and mechanical transmission" related equipment manufacturers, system integrators and enterprise R&D, it provides infrared data evaluation, algorithm development, equipment/platform integration and test acceptance, covering 8 types of enterprise application scenarios.

Service scope and implementation plan

direction numberD08
Demand scenario8 items
main inputLWIR L2/L3; multi-source L4
Typical routeT03、T05、T04、T07、T20

The project scope is determined based on samples, equipment, working conditions and written indicators; general modules, special models and multi-sensor integration are configured according to the evaluation results.

Application scenarios and development content

IR057

Abnormal temperature rise and left-right difference of bearing seat

Minimum input and technical route
LWIR L2/L3;T03+T05
target output
Bearing housing temperatures, differences and trends
Implementation
Reusable general statistics
critical acceptance
Compare with contact temperature/vibration, alarm advance amount
IR058

Insufficient gearbox lubrication or candidate for friction heating

Minimum input and technical route
LWIR L2/L3;T04+T05
target output
Cabinet thermal patterns and anomaly scores
Implementation
Required working condition true value
critical acceptance
Oil volume/load/speed stratification, status F1
IR059

Coupling misalignment thermal pattern assisted identification

Minimum input and technical route
LWIR L2/L3;T04+T05
target output
Temperature difference between two ends, periodic changes and candidate causes
Implementation
Requires multi-sensor true values
critical acceptance
Compare with vibration/laser alignment results; do not determine cause alone
IR060

Belt slipping and wheel grooves are abnormally hot

Minimum input and technical route
LWIR L2/L3;T07+T05
target output
Belt/pull temperature, slip events
Implementation
Target tracking required
critical acceptance
Speed/load tiering, event recall, latency
IR061

Chain drive lubrication and stuck heat abnormalities

Minimum input and technical route
LWIR L2/L3;T07+T05
target output
Segment hot spots, location and duration
Implementation
Requires motion compensation
critical acceptance
Position error, missed detection rate, speed stratification
IR062

Mechanical seal friction heat abnormality

Minimum input and technical route
LWIR L2/L3;T03+T05
target output
Temperature rise and trend in the vicinity of the sealing surface
Implementation
Partially reusable
critical acceptance
Advance compared to leakage/vibration records
IR063

Modeling of bearing start-stop thermal inertia and cooling constants

Minimum input and technical route
LWIR L2/L3;T05
target output
Time constant, baseline and deviation
Implementation
Reusable A24/A77
critical acceptance
Repeated working condition fitting error, parameter stability
IR064

Combined thermal imaging, vibration and acoustic mechanical diagnosis

Minimum input and technical route
Multi-source L4;T05+T20
target output
Fault Candidates, Evidence Weight, and Rejection
Implementation
Multimodal model required
critical acceptance
Independent failure test, Macro-F1, calibration confidence

Information required before project evaluation

  • Target equipment/object, site conditions, business processes and follow-up actions to be taken
  • Infrared camera, lens, spectral band, installation distance, field of view, resolution and data interface
  • Original samples and collection parameters under normal, abnormal, boundary and interference conditions
  • Reference truth values and annotation specifications for temperatures, parts, states, or events
  • Target platform, network, interface, storage, latency and operating resource constraints
  • False positives, missed negatives, manual review, linkage, failure handling and acceptance thresholds

Implementation and delivery methods

  1. Project input confirmationCheck camera, spectral band, bit depth, SDK, environmental conditions, sample and acceptance true value.
  2. Sample verificationVerify key processing links, applicable conditions and abnormal working conditions, and determine the development scope and acceptance methods.
  3. Algorithm development and integrationImplement data parsing, algorithms, quality gating, interfaces and target platform deployment.
  4. Test acceptance and handoverRetest according to the agreed test set and target platform, and hand over the deliverables, test results and applicable conditions.
  • Requirements and technical solutions, input and output and interface field definitions
  • Algorithm library, model or SDK/API; delivery form is confirmed in the project plan
  • Sample program, parameter configuration, error status and calling instructions
  • Test set version, indicator definition, stratification results and failed sample records
  • Target platform adaptation, resource usage and running delay records
  • Version, dependencies, license, reproduction steps and applicable conditions description

Acceptance design

Each scenario establishes independent test cases according to "key acceptance". When sharing models across scenarios, results are reported separately for each scenario, distance, load, environment, and target size, supplemented by overall statistics.

When high-risk alarms or controls are involved, the algorithm output is used for review or linkage judgment; safety functions, regulatory responsibilities, and automatic disposal require separate design and acceptance.

Frequently Asked Questions for Enterprise Customers

Can I purchase directly based on one of the scenes?

Can be evaluated first as a separate work package. The formal scope should describe the device, data, target objects, environment, interfaces, delivery form, and acceptance thresholds.

Can it be started when there are no abnormal samples?

The data interface, normal baseline, acquisition plan and simulation/controlled test design can be completed first; the abnormal detection rate and fault classification effect can be evaluated after obtaining sufficient abnormal true values.

Can the algorithm directly trigger alarms or equipment actions?

Duration, deduplication, quality gating, manual review, communication failure and safety interlocking need to be designed based on business risks. High-risk actions should be activated after completion of independent safety mechanisms and on-site acceptance.

Project consultation

Define the Development Scope with Samples and Device Requirements

Infrared vision development services for bearings, gearboxes and mechanical transmissions

Please describe the task object, original picture or video, target indicators, device platform, interface and sample situation.

Phone: 13910119357
xuzhiyang0928@gmail.com

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