Wide product variation
Electrodes, cells, modules, PACKs, PV modules and storage equipment have very different inspection targets.
Industry Vision Solution / JISHIKEJI
New Energy Vision Inspection SolutionVision System Development and Delivery
For lithium batteries, photovoltaic modules, energy-storage equipment, electrodes, solder joints, housings and PACK assembly, the solution covers appearance defects, dimensional position, polarity recognition, OCR traceability and line linkage.
Batteryelectrode / housing / PACK
PVglass / frame / ribbon
Storageassembly / label / safety
TraceabilityOCR / batch / image
New Energy Vision Inspection Solution / JIVISION
Industry Issues
Discuss Project →Typical Challenges
The solution is organized around business requirements, system modules, technical route and onsite delivery boundaries.
Defect boundaries need definition
Scratch, stain, wrinkle, edge chipping, solder abnormality and assembly deviation need clear judgement standards.
Cycle and safety requirements
New energy lines usually require stable cycle time, false-alarm handling and abnormal records.
Traceability is important
Results need to be linked with batch, station, image, OCR code and quality systems.
Solution Modules
Deployable Vision System Modules
Modules cover imaging, algorithms, software, interfaces, data and onsite maintenance so implementation scope can be defined clearly.
01
Battery appearance inspection
Inspect cells, electrodes, housings, tabs, solder joints and PACK assembly abnormalities.
02
PV module inspection
Recognize glass, frame, ribbon, label, scratch, foreign object and appearance defect.
03
Polarity and orientation recognition
Judge polarity, assembly position, missing and wrong assembly status.
04
OCR and barcode traceability
Read batch numbers, QR codes, labels, nameplates and device IDs.
05
Edge vision deployment
Deploy inspection models on IPCs, AI boxes or local servers.
06
Quality data platform
Store images, defect results, measured values, batches and reports.
Applications
Applicable Scenarios
The solution maps typical stations, equipment, production lines and business scenarios.
Lithium battery line
Cell appearance, tab, solder joint, polarity and PACK assembly inspection.
PV module line
Module appearance, glass, frame, label and defect recognition.
Energy-storage assembly
Inspect housing, nameplate, wiring, assembly position and safety labels.
Incoming and outgoing recheck
Batch traceability, image retention and quality records.
Battery appearance inspection
PV defect inspection
Polarity recognition module
OCR traceability module
Edge deployment environment
Quality report interface
Before implementation, prepare inspection-object images or videos, qualified and defective samples, cycle-time requirements, installation space, communication interfaces and acceptance criteria. JIVISION will define the technical route, risk boundary and delivery scope based on samples and site conditions.
Implementation Path
From Scenario Review to Onsite Deployment
Each solution is implemented in stages based on inspection objects, onsite environment, hardware constraints and acceptance criteria.
01
Scenario ReviewProcess, targets and onsite environment02
Sample AnalysisImages, videos, good/bad samples and hard cases03
Solution DesignCameras, lighting, algorithms, platform and interfaces04
ValidationSample testing, metric review and risk confirmation05
IntegrationHardware/software debugging and interface connection06
IterationOnsite debugging, acceptance and data feedbackFAQ
Common Questions
These questions focus on scenarios, technical routes and implementation boundaries.
Which products are suitable for this solution?
It applies to lithium batteries, PV modules, energy-storage equipment, electrodes, cells, modules, PACKs and related assembly stations.
What samples are needed for PV appearance inspection?
Prepare images for glass, frame, ribbon, label and typical defects, and provide station and cycle-time information.
Can battery projects include polarity recognition?
Yes. Camera angle, product model, polarity marking form and exception handling should be confirmed.
Contact
Submit Your New Energy Vision Inspection Solution Requirement
Please provide the industry scenario, inspection target, speed and accuracy requirements, onsite environment, interface systems and available image or video samples.